ITRG 3P/5P Technology

Applied to long goods lines up to 5500 kg/h

ITRG Functional diagram

The ITRG drying line features all the most important innovations in the treatment of long-cut pasta products. It is combined with a press, which has a dough mixing system that can be one of the following: Total Vacuum, Stabilization Belt or Traditional Mixer, a spreader, with 1 to 6 sticks depending on the capacity of the line, and a rapid cooler. The constructive and technological characteristics of this line allow to obtain optimal drying diagrams for each and every raw material used.

After a relatively intense predrying phase, a rather quick drying curve of about 2 h 40 min. is applied. During the drying process, the product undergoes a treatment which we call thermal inversion, that is, the pasta reaches its maximum temperature in a very short time and is then quickly lowered. The next drying phase is the stabilization phase which represents the equilibrium point of the entire system since it brings the product to a uniform final moisture content of 12.5% in a self-stabilizing area.

The gradual cooling phase prepares the pasta for the final cooling phase in an absolutely stable condition with the necessary surface humidification for dealing with the thermal impact caused by the considerable drop in temperature.

In the main drying and stabilizing body of the dryer, a stick rack mechanism is applied. The rack system does not require lubrication. The separate mechanical control in the different predrying, drying and cooling phases guarantee maximum operational flexibility during production transits or emergencies, reducing production losses to a minimum.

 

The sophisticated supervision system is intuitive and easy to use and ensures that you can run the line and all production cycle phases in a flexible and reliable manner. It integrates perfectly with the pasta factory control system to guarantee the exchange of all process data necessary for production control and product traceability.

 

 

ITRG 3P/5P dimensions

These are the dimensions of the long-cut pasta lines based on ITRG 3P/5P  technology
Table for long goods line based on production capacity
 
Capacity Kg/h Press Spreader Dryer Silo storage
with stripper (i)
L2 mm L2 mm H1 mm H2 mm A
mm
1000 FA.ST. 180.1-2000 STE-2/2000 GPL/ITRG-A/10.0 2T
3T
5p/9,5 m
1p/4 m
1 IPACK
1 IPACK
25000
25000
39750
33500
7000
7000
4970
3300
3170
3170
1500 FA.ST. 200.1-2550 STE-2/2550 GPL/ITRG-AB/15.0 2T
3T
6p/11,5 m
1p/6 m
1 IPACK
1 IPACK
32850
32850
49600
43350
7500
7500
5225
3300
3740
3740
2000 FA.ST. 225.1-2550 STE-2/2550 GPL/ITRG-B/20.0 2T
3T
7p/13,5 m
1p/8 m
1 IPACK
1 IPACK
36000
36000
54700
36000
7500
7500
5900
3300
3740
3740
3000 FA.ST. 210.2-2550 STE-3/2550 GPL/ITRG-C/30.0 2T
3T
7p/19,5 m
4p/7,5 m
1 IPACK
1 IPACK
42150
42150
66700
54700
9200
9200
5750
3750
3860
3860
3500 FA.ST. 210.2-2550 STE-4/2550 GPL/ITRG-CD/35.0 2T
3T
8p/19,5 m
5p/7,5 m
1 IPACK
1 IPACK
46658
46658
71309
59369
10118
10118
6400
4970
3860
3860
4000 FA.ST. 225.2-2550 STE-4/2550 GPL/ITRG-D/40.0 2T
3T
8p/21,5 m
5p/9,5 m
2 IPACK
1 IPACK
47500
47500
74000
62000
10300
10300
6400
4450
3860
3860
4500 FA.ST. 245.2-2550 STE-4/2550 GPL/ITRG-DE/45.0 2T
3T
8p/21,5 m
5p/9,5 m
2 IPACK
1 IPACK
51926
51926
81867
67927
9829
9829
7100
4450
3860
3860
5000 FA.ST. 245.2-2550 STE-5/2550 GPL/ITRG-E/50.0 2T
3T
9p/21,5 m
7p/15,5 m
2 IPACK
2 IPACK
54000
54000
84000
76000
11000
11000
7200
5750
3860
3860
5500 FA.ST. 200.4-2550 STE-5/2550 GPL/ITRG-EF/55.0 2T
3T
9p/21,5 m
7p/15,5 m
2 IPACK
2 IPACK
60548
60548
88489
82519
10838
10838
7100
5750
3860
3860

Indicative drying data

ITRG 3P/5P drying graphs

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